Modernization
Case 1
Upgrade Mechanical Press to Direct Drive Servo Press
Solution:
Upgrade existing main motor, fly wheel, clutch and brake to the direct drive servo motor independently developed by AIDA
Upgrade the control and operation panel to servo motor control equipment
Mechanical Press---AIDA independently developed Direct Drive Servo Press
Result:
Increasing productivity
Able to store length and time settings in the operation database
Processing each product with the best stamping model, thus enhancing product accuracy
Case 2
Improve clutches and brakes of high speed machines
In order to prevent gear parts of clutches and brakes in high speed machines from early wear and tear
Solutions:
Replace the inner and outer gears of clutches and brakes with no-gear-structure wheel shells
Replace friction plate with friction block, quite durable and easy to change
Result:
This no gear structure addresses the problem of tooth surface, ensuring long-term and stable performance of brakes and clutches
Changeable components reduce the chance of losing wheel shell assembly parts, lower the maintenance costs and are able to perform steadily for a long time.
Case 3
Obsolete main motor
Solution:
Replace it with inverter motor
Result:
AIDA will process each product with best velocity, thus enhancing productivity and product accuracy
Reduce electricity consumption, save more electricity costs
Case 4
Rising maintenance costs
Hope to enhance press functionality
Solution:
Change from 2-D motion mode to 3-D motion mode
Feed, die pliers, and lifting lengths are adjustable, providing optimal transfer condition
Best Case: SPM increases by 7!
Mechanical 2-D Mode Multi-position Feed Machine
5 Shaft 3-D Servo Feed Machine
2D & 3D Structural Drawing
Result:
Diminish die costs
Make it easier to transfer through complicatedly-shaped parts
Increase productivity
Reduce die install time
Length and Time settings can be stored in operation database